Process Engineer (Weld & Large Assembly)
- $85,000 - $100,000
- Beloit, WI
A bit about us:
We are a growing fabrication and manufacturing organization specializing in large, welded assemblies across multiple industries. We thrive on innovation, continuous improvement, and engineering rigor. We are seeking a proactive Process Engineer to lead and refine our welding and fabrication operations.
Why join us?
Competitive compensation (commensurate with experience)
Comprehensive benefits package
Opportunity to lead advanced welding and fabrication projects
Collaborative, engineering-forward culture
Career growth and professional development
Comprehensive benefits package
Opportunity to lead advanced welding and fabrication projects
Collaborative, engineering-forward culture
Career growth and professional development
Job Details
Role Overview
As Process Engineer – Welding & Fabrication, you will design, validate, and optimize production processes for large-scale welded components and assemblies. You will work cross-functionally with design, quality, operations, and project teams to ensure manufacturability, quality, and cost performance. You’ll also support robotic welding, laser welding, and continuous improvement efforts.
Key Responsibilities
Develop, document, and maintain welding and fabrication processes (e.g. MIG, TIG, resistance, laser, robotic) for large assemblies
Program, support, and optimize ABB robotic welding systems (or other robotic platforms)
Create and maintain WPS (Welding Procedure Specifications), PQRs, and weld qualifications in line with AWS, ASME, and ISO standards
Design weld sequences, fixture strategies, and tooling to control distortion, residual stress, and dimensional stability
Troubleshoot and resolve weld defects (porosity, cracking, incomplete fusion, distortion) using root-cause analysis
Collaborate with design engineering to influence geometry, tolerances, and material selection for better weldability and assembly reliability
Provide hands-on support and training on the shop floor as needed
Partner with quality/inspection groups to utilize NDT feedback (ultrasonic, radiographic, dye penetrant, etc.) to close the loop on issues
Lead or support continuous improvement initiatives (Kaizen, Lean, Six Sigma) aimed at improving throughput, yield, and cost
Track, report, and analyze process metrics (cycle time, scrap rate, rework, capacity) and propose improvements
Support cost estimation and technical proposals (e.g. assessing welding/fixture costs, labor hours, and tooling)
Qualifications & Experience
Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Welding Engineering, or equivalent
Minimum 1 years of process engineering or welding engineering experience with large welded/fabricated assemblies
Hands-on expertise in multiple welding methods, including robotic and laser welding
Experience programming and supporting ABB robotic systems (or equivalent)
Solid understanding of metallurgical behavior, material weldability, and heat treatments/coatings
Familiarity with CAD, CAM, weld simulation, or process modeling tools
Strong working knowledge of AWS, ASME, ISO 9001 / ISO 9100, or applicable quality and industry standards
Demonstrated capability to work cross-functionally with design, operations, and QA teams
Proven track record in leading process improvements, cost reduction, and quality enhancements
Excellent communication, documentation, and problem-solving skills
As Process Engineer – Welding & Fabrication, you will design, validate, and optimize production processes for large-scale welded components and assemblies. You will work cross-functionally with design, quality, operations, and project teams to ensure manufacturability, quality, and cost performance. You’ll also support robotic welding, laser welding, and continuous improvement efforts.
Key Responsibilities
Develop, document, and maintain welding and fabrication processes (e.g. MIG, TIG, resistance, laser, robotic) for large assemblies
Program, support, and optimize ABB robotic welding systems (or other robotic platforms)
Create and maintain WPS (Welding Procedure Specifications), PQRs, and weld qualifications in line with AWS, ASME, and ISO standards
Design weld sequences, fixture strategies, and tooling to control distortion, residual stress, and dimensional stability
Troubleshoot and resolve weld defects (porosity, cracking, incomplete fusion, distortion) using root-cause analysis
Collaborate with design engineering to influence geometry, tolerances, and material selection for better weldability and assembly reliability
Provide hands-on support and training on the shop floor as needed
Partner with quality/inspection groups to utilize NDT feedback (ultrasonic, radiographic, dye penetrant, etc.) to close the loop on issues
Lead or support continuous improvement initiatives (Kaizen, Lean, Six Sigma) aimed at improving throughput, yield, and cost
Track, report, and analyze process metrics (cycle time, scrap rate, rework, capacity) and propose improvements
Support cost estimation and technical proposals (e.g. assessing welding/fixture costs, labor hours, and tooling)
Qualifications & Experience
Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Welding Engineering, or equivalent
Minimum 1 years of process engineering or welding engineering experience with large welded/fabricated assemblies
Hands-on expertise in multiple welding methods, including robotic and laser welding
Experience programming and supporting ABB robotic systems (or equivalent)
Solid understanding of metallurgical behavior, material weldability, and heat treatments/coatings
Familiarity with CAD, CAM, weld simulation, or process modeling tools
Strong working knowledge of AWS, ASME, ISO 9001 / ISO 9100, or applicable quality and industry standards
Demonstrated capability to work cross-functionally with design, operations, and QA teams
Proven track record in leading process improvements, cost reduction, and quality enhancements
Excellent communication, documentation, and problem-solving skills
Jobot is an Equal Opportunity Employer. We provide an inclusive work environment that celebrates diversity and all qualified candidates receive consideration for employment without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.
Sometimes Jobot is required to perform background checks with your authorization. Jobot will consider qualified candidates with criminal histories in a manner consistent with any applicable federal, state, or local law regarding criminal backgrounds, including but not limited to the Los Angeles Fair Chance Initiative for Hiring and the San Francisco Fair Chance Ordinance.
Sometimes Jobot is required to perform background checks with your authorization. Jobot will consider qualified candidates with criminal histories in a manner consistent with any applicable federal, state, or local law regarding criminal backgrounds, including but not limited to the Los Angeles Fair Chance Initiative for Hiring and the San Francisco Fair Chance Ordinance.